Tips For Deciding On the Perfect CNC Machine


 

computer numerical control

 

Making the decision to buy CNC machinery is an major financial investment. However, the long-term benefits that can be expected in terms of increased productivity, profitability and an increase in quality of products are worth the cost.

The 4th Industrial Revolution is currently underway and companies will have automation if they are hoping to keep up with foreign and domestic competitors. The most easily accessible and powerful types of automation is a cnc machining. A CNC machine is able to significantly boost overall productivity and profits. This article will outline some of the more important aspects to take into consideration when choosing CNC machines.

Determine Factory Criteria

The kind of CNC machine is dependent on the nature of task being carried out. If parts are simple then an axis-based milling machine or CNC lathe might suffice. But, as the complexity increases it becomes more budget-effective to invest in equipment that can machine most parts in one place. Five-axis CNC machines are well suitable for this kind of work. Other classes of products require specially-designed CNC machines. For example, if thousands of small intricate, complex, cylindrical parts are required, a specially-designed Swiss lathe could be the better choice.

Maximize Maker Price

Cost is usually the main consideration in deciding CNC machines. CNC machines tend to be significantly more expensive than manual machines. In addition to this, the expense of CNCs varies significantly according to a variety of variables. This includes the bill of tooling, cooling systems, chip conveyors bar feeders and tool changers. Be sure to only purchase the required add-ons are purchased. For instance, a conveyor is not required if just a small amount of material are to be removed. Therefore, there are some requirements to consider when selecting an ideal machine shop near me to prototype a project.

Verify Spare Components Accessibility

Like any machine CNC machines should be maintained regularly to ensure their operation is optimal. This is why it is vital to choose the machine with, at a minimum, a local technical support division that stocks the spare parts most typically needed. This is particularly important if the machine breaks down for any reason, since each hour of downtime can result in loss of revenue. The ability to get quick and reliable technical support is also extremely beneficial. Some companies charge an additional fee for their technicians to be available on the phone. This is definitely worth the budget in the event of selecting cnc router.

 

 

 

Plan Maker Placement

CNC machines take up significant amounts of space, especially whether accessories like chip conveyors and tool changers are added to the machine, so it is necessary to plan ahead. Another aspect to consider is the weight of the machine. The large CNC machines are extremely weighty and need a concrete flooring that is built to support the weight of the machine. It's certainly worth the effort to pull open the factory plans to confirm that the foundation is sturdy enough for CNC machines.

Confirm Electrical Power Requirements

CNC machines are power-hungry and often run on 3-phase power. It is essential to ensure that sufficient power is provided into the building in order to run the latest equipment. It is also worthwhile to verify the current power consumption. There might be sufficient power being supplied to the building if all existing machines are running, but adding a new CNC could push the consumption beyond the level that is currently available.

Equipment Tooling

If complex, multi-feature parts are being machined it could be beneficial to add an automatic device changer on the machine. This permits continuous machining with no the intervention of an operator. For example, when the computer numerical control has finished machining an element that requires a tool, it could be programmed to instantly retrieve the tool needed for the next process on its own instead of waiting for an operator.