Automation has profoundly impacted the chemical industry, revolutionising it one step at a time. Maintenance tasks have been greatly facilitated by using sensors and actuators, enhancing both their efficiency and safety. However, another crucial component has emerged in this transformation — security cameras.

We are not talking about ordinary security cameras. Explosion-proof cameras are now on the rise as must-have equipment in the niche. Why? These specialised hazardous area cameras are specifically designed to operate in inaccessible areas where human presence is restricted or impossible. Such locations often involve the presence of hazardous and flammable chemicals that tend to evaporate.

Let's face it, there aren't many such occasions where accidents do happen, thankfully. However, they can be costly, both financially and fatalities-wise. A report from 2021 suggested that in 2016 a refinery fire cost nearly €800 million in damages and an explosion in a steel factory in 2016 cost €80 million! 

In such incidents, you want to have a device that can record and keep the data for analysis. To address these challenges, a unique breed of cameras has emerged!

What Are Explosion Proof Cameras?

The construction of explosion-proof cameras implies the incorporation of such specialised enclosures specifically designed for use in explosive environments. This design ensures that any internal sparks generated by the camera are contained and prevented from interacting with the surrounding elements, thereby eliminating the risk of causing explosions.

We often overlook the potential dangers associated with electric sparks. Almost every electrical device we use at home, such as light switches, emits sparks occasionally. Similarly, security cameras can also produce sparks during their operation. Imagine placing such a camera in a hazardous environment where substances like propane, methane, or other flammable gases are present. 

This combination creates a dangerous situation that could lead to a catastrophic incident.

How They Help Chemical Industry

Equipped with a sturdy and robust design, these hazardous area cameras ensure individuals' safety and provide enhanced security measures. Your monitoring team will benefit from improved visibility too!

Moreover, these cameras enable comprehensive monitoring of the entire manufacturing process, alleviating the burden on human shoulders and reducing the need for continuous on-site surveillance. With a generous 15-day storage capacity, they offer ample time to back up critical data, ensuring the preservation of sensitive information.

Versatility is a hallmark of Sharp Eagle cameras, as they can be effortlessly installed in various even the tightest spots around your facilities. Beyond safeguarding the well-being of your personnel, they act as vigilant protectors of your valuable equipment and assets, deterring theft and unauthorised access.

These cameras possess exceptional night vision capabilities, providing comprehensive situational awareness even in complete darkness.

Features of Our Ex-Proof Cameras

Durable Casing

Crafted with a strong emphasis on durability and resilience, these cameras are constructed using top-quality materials such as aluminium, stainless steel, or high-grade fiberglass. This choice of robust materials ensures that the cameras are highly resistant to fire and capable of withstanding extreme temperatures while still delivering clear and high-quality footage under any circumstances.

Additionally, the sturdy casing acts as a protective barrier, preventing gases and chemicals from infiltrating the camera and interfering with its electrical components. This crucial feature guarantees that the cameras are not at risk of triggering any explosions or hazardous incidents.

Sturdy Mounts

Explosion-proof cameras are just one component of our robust system and its carefully engineered design. Equally important are the holders that support these security cameras, designed with the capability to withstand up to 10 times the weight of the camera itself. These mounts are not only bulletproof but also shock resistant, ensuring that the camera remains securely fixed in place even in the event of an explosion occurring nearby.

Impenetrable Design

Sharp Eagle's cameras are meticulously crafted, far from being a mere collection of rugged materials haphazardly assembled. They adhere to rigorous design principles that prioritise heavy-duty explosion-proof capabilities. A flame-proof cylindrical joint serves as an internal safeguard, effectively directing potentially ignitable particles into a conduit, ensuring the utmost security.

Our hazardous area cameras are ATEX-certified, meeting the stringent requirements for operation in the most hazardous zones. Even in the unlikely event of an internal explosion, the ATEX camera's design ensures that it remains contained, never releasing any harmful substances into the surrounding environment.

But the advantages of deploying these cameras in your chemical plant extend beyond their robust construction. Let's delve into the additional benefits they offer.

Ultra-clear Explosion Proof Glass

Sharp Eagle's cameras offer another valuable feature for the chemical industry— optics protected by explosion-proof white glass. 

Moreover, both the camera's enclosure and lens are designed to withstand air pressures of up to 10,000 psi, surpassing the requirements of virtually all explosive environments. This remarkable capability ensures that these cameras remain steadfast in the face of potential catastrophes, providing an additional layer of reliability and peace of mind.

Cameras You Can Get With Sharp Eagle

1. Explosion proof Mini IR camera

This camera has proven its mettle through rigorous testing, earning the prestigious ATEX camera certification for deployment in Zone 1 and 2 environments. Despite its small size, it possesses the resilience of a warrior, fortified with bulletproof and shock-resistant qualities, ensuring unwavering durability even in the most demanding conditions.

Unfazed by extreme temperatures, this camera stands tall, capable of enduring challenging climates without compromise. Equipped with powerful night vision capabilities, it provides the versatility of selecting between 2MP and 5MP resolution options, tailoring the visual clarity to meet your specific needs.

2. Explosion Proof PTZ Camera

Introducing our ATEX and IECEx-approved camera with Full HD resolution for superior image quality. It offers 360° continuous rotation and 30X zoom, providing comprehensive surveillance coverage. Enjoy high-quality images with efficient H.264 video compression. The camera is IP68 waterproof standard compliant and features up to 100 meters of IR illumination. 

Suitable for Gas Zone 1, Zone 2, Dust Zone 21, and 22. Built with durable stainless steel 304 or 316L enclosure. Choose between DC12V or AC220V power supply. Ideal for long-distance monitoring with the intelligent long focal speed limit. Reliable day/night vision with infrared lights. Designed for tough environments, including resistance to hydrofluoric acid areas and intelligent window defroster.

3. Explosion proof fixed-Dome camera

Prepare to be captivated by the robustness of this fixed-type camera, crafted with a formidable stainless steel enclosure. Its ingenious design serves to contain sparks, mitigating the potential for camera or power-related explosions. The camera's sleek dome design adds a touch of sophistication to its overall aesthetic.

Engineered by the IP68 standard, this camera excels in durability, making it a stalwart choice for demanding environments. Furthermore, its night vision capability empowers effortless surveillance, rendering it a dependable and trustworthy solution for a wide range of applications.

4. Explosion proof IR Zoom Camera

With flexible installation options like a wall bracket or universal joint, setting it up is a breeze. Its waterproof and shock-resistant characteristics guarantee exceptional durability, enabling it to thrive in even the most demanding conditions.

Embracing versatility, this camera is available in both IP and analogue variants, offering compatibility for a wide range of systems. Equipped with intelligent technology, it effortlessly transitions to the infrared mode when visibility is compromised, ensuring clear and reliable surveillance.

Conclusion

The introduction of explosion-proof cameras has revolutionised safety measures in the chemical industry. These provide essential protection in hazardous environments where flammable chemicals are present. By containing sparks and preventing explosions, they mitigate the risk of costly accidents and ensure the safety of personnel.

Explosion-proof cameras offer numerous benefits to chemical plants. They enhance security by providing improved visibility and enabling prompt alarm notifications. With comprehensive monitoring capabilities, they reduce the need for continuous on-site surveillance and offer ample storage for critical data. Get your own at Sharp Eagle!